Manufacturing Process Simulation

Don’t leave the profitability of your production to chance. Predict material behaviour during processing and design optimised moulds and screw configurations before the production line even starts. We use industry-leading software — Moldex, Ludovic and NX — to transform workshop uncertainty into precise engineering data. Our Solutions:

Injection Moulding Simulation: Advanced Rheology with Moldex

Is your mould designed for success or for generating scrap? We validate cavity filling and cooling behaviour to ensure stable, defect-free production.

• Filling & Packing Evaluation
  Optimise cycle times and ensure uniform cavity filling.
• Warpage Analysis
  Predict shrinkage and deformation caused by material behaviour before manufacturing the mould.
• Early Defect Detection
  Identify weld lines, air traps, and sink marks virtually before production begins.
• Efficient Mould & Part Design
  Optimise wall thicknesses and cooling channels to maximise quality while minimising costs.

Compounding Simulation: Process Optimisation with Ludovic

Are you achieving the ideal blend with minimum energy consumption? We model twin-screw extrusion processes to guarantee optimal dispersion and material quality.

• Mixing & Dispersion Modelling
  Analyse how materials interact inside the extruder to ensure compound homogeneity.
• Custom Screw Design
  Develop the most efficient screw configuration based on the specific material formulation you need to produce.
• Operational Prediction
  Calculate residence times, dissipated energy, and thermal consumption to improve the energy efficiency of your compounding process.

Pultrusion Simulation with NX

Full control over continuous manufacturing processes. We evaluate composite material behaviour throughout the die process to prevent internal stresses and production issues.

• Thermal & Structural Analysis
  Monitor temperature evolution and potential material shrinkage inside the die.
• Efficient Tooling Design
  Optimise die geometry and pulling systems to ensure consistent surface finish and mechanical performance.